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Manufacturing Program

1

Turning

  • production of turned parts using CNC and long turning automates

  • production of turned and milled parts including assembly of subassemblies

2

Galvanization

  • galvanic plating of metal parts

3

Tool shop

  • production of tools, instruments, moulds, precise parts and single purpose machines

Turning

Turning

2x EBOSA 143

CNC turning automat for bar turning up to
Ø 30 mm, accuracy ± 0,04mm, C axis

​

1x STAR 10

CNC long turning automat with several additional apparatus for production from bar up to Ø 10 mm, accuracy ± 0,005 mm

 

4x STAR 20

CNC turning automat for production from bar up to Ø 20 mm, accuracy ± 0,005 mm

 

21x TORNOS

long turning automates (cams driven)

up to Ø 10

in this numbers:

    Ø 7      16 pcs

    Ø 10    5 pcs

Galvanization

  • Ag                   technical silver

  • Sn                    galvanic tin, solderable

  • Ni                    galvanic nickel

  • CuNi               coprer + nickel

  • anodized        black and natural

  • Cu                cyanide copper (glazy, matt)

  • Ni                 galvanic nickel

  • Cu + Ni        copper + galvanic nickel

  • Ag                technical silver

  • Sn                 tin (leadless)

  • Miralloy        trimetal (Cu,Sn,Zn) surface plating (replacement of nickel plating – hardness is the same as nickel) The plating has a white colour and is suitable for medical purposes – negative effect while in contact with skin.

  • For surface plating we are in close cooperation with Umicore BRD (DEGUSSA) company coming from Germany. They are a supplier of chemicals as same as the company also supports us with a professional consultancy, analysis of baths and technologies.

Hanging

Mass (in drum)

Tool shop

Production

  • lock pressing, bending, punching, calibrating and shaping tools

  • production of clamps and jigs for milling, drilling, grinding etc.

  • production of gauges, measuring instruments and gauges (roll pass, snap gauges)

  • production of cutting tools from speed cutting steel, and from sintered carbide including shaped cutting tools

  • production of gun boring drills from Ø 0,25 mm with precision of the drilling 0,005 mm

  • injection moulds for plastic and rubber; stamping tools

  • programming and production of graphite electrodes including electro erosion machining

  • production of metal dies

Design work and Programming of NC

  • design of tools

  • we process the supplied design as the drawings or in the electronic form (SolidWorks, Rhinoceros)

  • creating of NC programs in the ESPRIT and SolidCAM System

Machine tools equipment

1x MAHO – DECKEL DMU 70 

  • 5-axis vertical milling centre

  • max work piece 750 x 600 x 520

 

1x MAHO – DECKEL DMU 60

  • Vertical milling centre

  • max work piece 630 x 560 x 560

 

1x CINCINNATI MILACRON SABRE 1250

  • Vertical boring and milling centre

  • max work piece 1270 x 760 x 820

  • 42 tools, accuracy of adjustment ± 4 ?m

 

1x CINCINNATI MILACRON SABRE 750

  • Vertical boring and milling centre

  • max work piece 760 x 510 x 560

  • 21 tools, accuracy of adjustment ± 4?m, 4 axis

 

3x Milling machines MAHO 700

  • travel of the axis: 600 x 400 x 300 mm

  • rotating table,indexing device

  • cutting of graphite electrodes

 

1x Wire EDM MITSUBISHI FX 10

  • travel of the axis : 350 x 240 x 220 angular cutting

  • cutting by wire of Ø 0,15; Ø 0,25

 

1x Wire EDM MITSUBISHI FA-20S

  • travel of the axis: 500 x 350 x 300

  • max work piece 1050 x 800 x 295

  • cutting by wire of Ø 0,15; Ø 0,25

 

1x Wire EDM SODICK AQ 325 L

  • travel of the axis: 350 x 250 x 200

  • max work piece 500 x 400 x 200

  • cutting by wire of Ø 0.25

 

1x Electroerosion machine CHARMILLES SIP 3E

  • travel of the axis: 360 x 280

  • max work piece : 500 x 300 x 240

 

3x Round grinding machines STUDER

  • precise round grinding works from Ø 0.3 mm

  • up to Ø 10 mm with accuracy 0.003 mm

 

1x Round grinding machine BUA 25

  • grinding of outside diameter up to Ø 200 mm

  • grinding of opening up to Ø 125 mm

Measuring

  • Measuring of parts at three dimensions with CNC FERRANTI device (1200 x 700 x 300) with evaluation

  • digitalisation of the parts on FERRANTI device

Supporting devices

  • processing of NC programs on ESPRIT X and SolidCAM software

  • connection of CNC machines to DNC net

  • SolidWorks

  • Rhinoceros

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